Hydrometallurgical Process Engineer Job Vacancy in Kasungu, Malawi – Mining & Mineral Processing

Job Description

Position: Hydrometallurgical Process Engineer

Company: Rio Tinto

Location: Kasungu, Malawi

Experience: 5-7 years

Education: Bachelor’s Degree in Chemical Engineering or Metallurgical Engineering

Employment Type: Full-time

Industry: Mining & Mineral Processing

Department: Operations & Metallurgy

Salary: SSP 4,500,000 – SSP 7,500,000

Vacancies:1

Company Overview

Rio Tinto is a global leader in the mining and metals industry, dedicated to providing the essential resources required for modern life. With a massive international footprint, our operations focus on sustainable extraction and high-efficiency processing of minerals. We are committed to driving innovation in the mining sector while maintaining the highest standards of safety and environmental stewardship. As we expand our presence in Africa, we are looking for top-tier talent to join our growing teams. This Job Vacancy in Malawi represents a significant step in our regional growth strategy, aiming to leverage local expertise alongside global best practices to create long-term value for stakeholders and the community.

Our mission is to shape a better future by providing the materials needed for a low-carbon future. We invest heavily in research and development to ensure that our extraction methods are as efficient and environmentally friendly as possible. For those seeking Career Opportunities in Malawi, Rio Tinto offers a platform where technical excellence meets global impact. We pridement ourselves on a culture of inclusion, where diverse perspectives drive our engineering breakthroughs.

Job Overview

The Hydrometallurgical Process Engineer will play a critical role in optimizing the chemical extraction processes used to recover valuable metals from ore. This position is based at our advanced processing facility in Kasungu, where you will oversee the design, implementation, and continuous improvement of leaching, solvent extraction, and electrowinning circuits. This is a high-impact role that requires a deep understanding of chemical kinetics, mass balance, and fluid dynamics. If you are looking for Employment in Malawi within a world-class technical environment, this role provides the perfect challenge.

You will work closely with the production team to ensure that metallurgical recovery targets are met while minimizing reagent consumption and waste generation. We are looking for a professional who can bridge the gap between theoretical chemical modeling and practical plant operations. For more information on our global projects, please visit https://malawijobsearch.com.

Key Responsibilities

• Design and optimize hydrometallurgical flowsheets to maximize metal recovery rates.
• Monitor and control chemical reagent dosing and pH levels within the leaching circuits.
• Conduct detailed mass and energy balance calculations to identify process inefficiencies.
• Lead troubleshooting efforts for complex metallurgical issues in the solvent extraction stage.
• Implement advanced process control strategies to stabilize plant performance.
• Collaborate with the environmental team to manage tailings and waste neutralization processes.
• Prepare technical reports on metallurgical performance and recovery trends.
• Overseat the commissioning of new chemical processing equipment and instrumentation.

Required Skills

• Expertise in hydrometallurgical processes including leaching, CIP/CIL, and electrowinning.
• Proficiency in metallurgical modeling software and process simulation tools.
• Strong analytical skills with the ability to interpret complex chemical data.
• Advanced knowledge of fluid mechanics and chemical thermodynamics.
• Excellent project management and leadership capabilities.
• Strong commitment to occupational health and safety protocols.

Education

Candidates must possess a minimum of a Bachelor’s Degree in Chemical Engineering, Metallurgical Engineering, or a closely related field from a recognized international university. A Master’s degree in Mineral Processing or Process Engineering will be considered a significant advantage.

Experience

A minimum of 5 to 7 years of hands-on experience in a large-scale mineral processing plant is required. Proven experience specifically within hydrometallurgical circuits is essential. Candidates should demonstrate a track record of successful process optimization and cost-reduction initiatives in a heavy industrial setting. Experience working in remote mining locations is highly desirable.

Salary

The successful candidate will receive a competitive monthly salary ranging from SSP 4,500,000 to SSP 7,500,000, depending on experience and technical expertise. This package is designed to attract the best talent in the industry.

Benefits

• Comprehensive medical and dental insurance coverage.
• Performance-based annual bonuses.
• Subsidized high-quality onsite accommodation.
• Relocation assistance for successful candidates.
• Retirement savings plan and pension contributions.

Explore more international roles at https://senegaljobsearch.com/.

Training

• Continuous professional development in advanced metallurgical techniques.
• Leadership and management training programs.
• Safety and environmental compliance certification.
• Software training for specialized process modeling tools.

Working Environment

The role is based in Kasungu, within a high-tech mineral processing facility. The environment is fast-paced and requires a high degree of technical precision. While much of the work involves office-based modeling and analysis, regular presence in the plant area is required to monitor real-time operations. We maintain a rigorous safety culture to ensure all employees work in a secure and controlled environment.

Application Process

Interested candidates who meet the specified requirements are encouraged to apply through our official recruitment portal. Please ensure your CV is updated and highlights your specific experience with hydrometallurgical circuits. We are actively Hiring in Malawi and look for candidates who can demonstrate immediate technical value. For additional career resources, visit https://sierraleonejobsearch.com/.

Equal Opportunity Statement

Rio Tinto is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, sexual orientation, gender identity, national origin, or disability status. We believe that a diverse workforce drives innovation and is essential to our success in the global mining industry.